High Compact Radio Shuttle Pallet Racking System for Warehouse Storage
Radio Shuttle Pallet Racking System is a semi-automated storage solution based on lane storage, combining Drive-in, Pushback, and Live storage systems. The shuttle pallet is controlled remotely by the user and moved from one storage lane to another by the forklift operator. It moves goods independently by manually or automatically optimizing the lanes for storage, loading, and unloading phases.
The radio shuttle pallet racking system is ideal for storing high-density pallets of reference and bulk storage products. The use of the radio shuttle significantly reduces the maneuvering time per operation and optimizes the storage capacity of the compact system. The system uses shuttles that move independently of the racks themselves, which means that there is no need for forklifts to reach the inside of the storage aisles.
Specifications of Radio Shuttle Cart
|
Item |
Basic Data |
Remark |
|
|
Type |
High version: TDRII-A-1012-1.5T |
|
|
|
Appropriate Pallet |
Width:1016mm Depth:1219mm |
Entry: 1016mm |
|
|
Max Load Capacity |
Max 1500kg |
|
|
|
Move |
Speed |
Vmax empty:1.5m/s,Vmax full:1.0m/s |
|
|
Acceleration |
≤0.5m/S2 |
|
|
|
Motor |
Brushless servo motor: 48VDC 600W |
Imported from America |
|
|
Servo Driver |
Brushless servo driver |
Imported |
|
|
Lift |
Lift Height |
40mm |
|
|
Motor |
Brushless motor: 48VDC 500W |
Imported from America |
|
|
Positioning/Accuracy |
Move Positioning:laser sensor |
Germany P+F/SICK |
|
|
Pallet Positioning:laser sensor |
Germany P+F/SICK |
||
|
Lift Positioning:proximity switch |
Germany P+F |
||
|
Object Detection |
Background suppression photoelectricity |
Germany P+F/SICK |
|
|
Control System |
Programmable controller:S7-200 PLC |
Germany SIEMENS |
|
|
Remoter |
Work frequency: 433MHZ; Communication distance: at least 100m if in open environment. |
Imported customized IMT |
|
|
Two-way communication, with LED display |
|||
|
Temperature:-40℃~+80℃ IP67 |
|||
|
Power Supply |
Lithium iron phosphate power battery |
Domestic, high quality |
|
|
Battery Parameter |
48V,30AH; running time:≥8h; charging time: 3h; charge times:1000 |
Maintenance-free |
|
|
Speed Control Mode |
Servo control, constant torque at low speed |
|
|
|
Shuttle Control Mode |
Remote control |
|
|
|
Running Noise |
≤60db |
|
|
|
Painting Requirements |
Frame (black) Others (light gray) |
|
|
|
Ambient temperature |
Temperature: 0℃～50℃ Humidity: 5% ~ 95% (no condensation) |
|
|
|
Anti-collision Device |
Polyurethane cushioning strip and anti-collision sensor are installed on the end surface |
||
Advantages of Radio Shuttle Pallet Racking System
The forklift truck places the goods on top of the radio shuttle, which moves along the track and places the goods in the correct position. Several sensors precisely control the radio shuttle. The forklift operator can easily give all entry and exit commands via the remote control unit.
As there is no forklift in the lanes and due to the building's construction system, there is virtually no risk of accidents. Another advantage of the system is that there is less damage to the steel structure because the forklift trucks do not reach the racks.
Our radio shuttle systems are an efficient way of space storing bulk goods such as food, beverage, and other palletized items which are usually entered by car, pushed back, or stored in a pallet live racking system. It is particularly suitable for high volume-low SKU applications.
Our radio shuttle system converts car-free pallet racking into an automated storage solution by storing items with an automatic shuttle running on a support track.
Pallets are loaded onto the front rails from where the shuttle lifts the goods and transports it to the furthest downstream point. Built-in sensors on the shuttle racking system detect the position of the next pallet and place the new load at a predetermined, but adjustable, distance from them back to the start face. Unloading is simply the opposite operation.
Pallet shuttle movement is controlled via remote control, allowing the forklift operator to move to the next task while the shuttle moves the pallet to the correct storage location. The shuttle system is serviced by a standard forklift truck.
