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Easily Reconfigured Radio Shuttle Racking System for Intensive Storage With Lower Accident Risk

Easily Reconfigured Radio Shuttle Racking System for Intensive Storage With Lower Accident Risk
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Name: Automated Radio Shuttle Pallet Racking System
Material Type: High Strength Steel-Q355
Color: RAL Code: Blue, Green, Orange, Yellow, Grey, Galvanization, Etc.
Dimension: H:2~16.5Mts,Depth: 2.1~10.5Mts, Width: 1.35~1.5Mts, Customizable As Request
Load Capacity: 400kgs~2000kgs/pallet
Certifications: (RMI) R-Mark Certification/ AS4084/ CE / ISO9001
Safety Accessories: Wire Decks, Column Protectors, Pallet Supports, Etc.
Usage Range: Automated Product Storage And Retrieval Warehouses
Key Component: Radio Shuttle Cart, Guard Rail, Rack Structure, Etc
Efficiency: High Speed, High Efficiency, Improved Productivity
Stock Rotation: Both FIFO And LIFO Available
Maintenance: Regular Checks And Charges For Shuttle Carts
High Light:

1000kgs Radio Shuttle Racking System


Radio Shuttle Racking System AS4084


AS4084 Radio Pallet Shuttle

Basic Infomation
Place of Origin: Jiangsu, China
Brand Name: Ironstone
Certification: RMI (R-Mark), AS4084, ISO9001, CE
Model Number: AHD-RS Model
Payment & Shipping Terms
Packaging Details: Plastic stretch film, corrugated paper, Cartons, Plywood Pallet, bubble film, and metal strips, etc.
Delivery Time: 15~25 days
Payment Terms: L/C, T/T
Supply Ability: 3000 Tons per month
Product Description

Automated Heavy Duty Radio Shuttle Pallet Racking System for Warehouse Storage




The Radio Shuttle is a fantastic piece of equipment when it comes to high intensity pallet storage. It is a highly compact and semi-automated solution for storing palletized goods without the need to use a forklift truck to load and unload the goods. There is no extra space between the racks for forklift operation, so the lanes of the racks are called channels.



                Easily Reconfigured Radio Shuttle Racking System for Intensive Storage With Lower Accident Risk 0




One radio shuttle can be used for more than one channel. A channel can only contain one SKU. if a pallet is stored in one channel, the next pallet must be stored in another channel and then the radio shuttle is unloaded using a forklift truck and moved to another channel. The next pallet is then placed.



The forklift truck places the pallet at the entrance to each racking aisle and the shuttle transports the pallet to the first empty position and then back to the front of the aisle. The process of unloading a pallet is the same as unloading a pallet.




Specifications of Radio Shuttle Cart



Item Basic Data Remark
Type High version: TDRII-A-1012-1.5T  
Appropriate Pallet Width:1016mm Depth:1219mm Entry: 1016mm
Max Load Capacity Max 1500kg  
Move Speed Vmax empty:1.5m/s,Vmax full:1.0m/s  
Acceleration ≤0.5m/S2  
Motor Brushless servo motor: 48VDC 600W Imported from America
Servo Driver Brushless servo driver Imported
Lift Lift Height 40mm  
Motor Brushless motor: 48VDC 500W Imported from America
Positioning/Accuracy Move Positioning:laser sensor Germany P+F/SICK
Pallet Positioning:laser sensor Germany P+F/SICK
Lift Positioning:proximity switch Germany P+F
Object Detection Background suppression photoelectricity Germany P+F/SICK
Control System Programmable controller:S7-200 PLC Germany SIEMENS

Work frequency: 433MHZ;

Communication distance: at least 100m if in open environment.

Imported customized IMT
Two-way communication, with LED display
Temperature:-40℃~+80℃ IP67
Power Supply Lithium iron phosphate power battery Domestic, high quality
Battery Parameter


  running time:≥8h;

  charging time: 3h;

  charge times:1000

Speed Control Mode Servo control, constant torque at low speed  
Shuttle Control Mode Remote control  
Running Noise ≤60db  
Painting Requirements

  Frame (black)

  Others (light gray)

Ambient temperature

  Temperature: 0℃~50℃

  Humidity: 5% ~ 95% (no condensation)

Anti-collision Device Polyurethane cushioning strip and anti-collision sensor are installed on the end surface  





Main Features of Radio Shuttle Pallet Racking System



  • More diverse SKUs: One SKU can be stored per channel as compared to One SKU per lane as is the case with drive-in pallet racking system.



  • Increased Pallet Locations: The system offers greater storage depth behind stacked trays with minimal gaps. Space between layers is also minimized due to the elimination of manual handling operations.



  • Lower accident risk: Forklifts are not allowed to enter the structure, thus reducing the chances of accidents to a large extent.



  • Negligible maintenance costs: Minimised accidents lead to almost negligible maintenance costs.



  • Higher performance: Reduced operating time and increased warehouse efficiency.



  • Highly cost effective: Fuel and energy costs are lowered.

                  Easily Reconfigured Radio Shuttle Racking System for Intensive Storage With Lower Accident Risk 1



The shuttle is specifically designed to withstand loads of up to 1,500 kg, with fast and controlled movements, and to ensure that a minimum of space is left between the pallets. This makes this system the most compact and space efficient of any other system. Multiple shuttles can be controlled by a single remote control, which fills or empties the entire aisle on receipt of a single command.



The remote control (a tablet operating on the network) requires authentication by authorized personnel, thus reducing the risk of unauthorized access to the pallets. Shuttles also have appropriate security measures in place, such as safety stops, rail end stops and pallet centering.


               Easily Reconfigured Radio Shuttle Racking System for Intensive Storage With Lower Accident Risk 2



No aisles, maximum space consumption, no forklifts, and no damage to equipment and racks. No need for forklifts, pallets move back and forth automatically, reducing operating costs, increasing productivity, faster loading and unloading, and hassle-free storage cycles. The radio shuttle (also known as pallet shuttle) system is based on the FIFO and LIFO inventory management principles.




If one end of the rack is open, pallet storage and picking is done from the same end, meaning that the first pallet in will be the last one out (LIFO). If the two ends of the racking are open, storage and picking will be done at opposite ends without any interference. This means that the first pallet in will be the first one out (FIFO).


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Contact Person : Duran Lee
Tel : +8613813906129
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