Quick Dispatch Double-entry Double Deep Pallet Storage Rack

Warehouse Economic Double Deep Pallet Rack System for High-Density Storage

Double deep pallet racking is a derivative of selective pallet racking, the double-deep system requires the use of a specialist forklift truck or an attachment mounted on a forklift truck. Although achieving an increase in capacity of up to 30% or more before, only 50% of the pallets are immediately accessible. This system offers a great way to increase warehouse capacity or when an alternative system is not possible.

With Ironstone's double deep pallet racking system, products can be stored up to four pallets deep, allowing quick dispatch of large pallets of similar size. For higher storage densities, stock remains easily accessible and relatively quick to pick.

Features and Benefits of Double Deep Pallet Racking System:

• A compromise between selective pallet racking and high-density pallet racking systems.

• Higher storage densities can be achieved while goods remain easily accessible and relatively quick to pick up.

• Products can be stored up to four pallets deep.

• Allows quick dispatch of large pallets of similar size.

• First-in, last-out storage order (FILO).

• Increases capacity by approximately 30% compared to selective pallet racking system.

Features of Double Deep Pallet Racking System:

• Double-deep racking stores two pallets deep in a single-entry rack or four pallets deep in a double-entry rack.

• This system requires the use of special reach trucks with double pantographs or sliding fork attachments.

• Double-deep racking increases storage density with fewer aisles and more storage positions. This reduces the aisle-to-shelf ratio but also reduces selectivity (FIFO).

• The height of the truck lift is limited by the load, approximately 9 meters.

• The upper level can be fitted with front and rear rails to help the operator position and place the pallets at the right height. The bottom beam must be sufficiently far from the floor to allow the forklift legs to pass underneath.

Double deep pallet racking is the first step in increasing the density of a storage system and as the cost per pallet position is close to that of selective racking, the density is affordable. With the assistance of some quality planning and or warehouse management systems, most facilities are able to manage an average fill rate of close to 85%.

When selecting a double-deep pallet racking system, careful consideration needs to be given to the width of the aisles and the length of the beams to ensure that productivity is maintained. When the correct design is combined with modern and efficient double Reach equipment, double deep is often the best choice for the highest-capacity warehouse facilities.